2002 polaris sportsman 700 recall Rear Brush Guard. You can enter a Vehicle Identification Number (VIN) to learn if a specific Off-Road Vehicle is part of a safety recall. 5 Polaris Sportman 500 Green(hers)Polaris hand and thumb warmers, Rear rack extender, koplin mount (1300 miles) 2002 Polaris Sportsman 700 Blk/Slv (Ours)3000# Warn, Montana Jacks 3 light mod 26" ITP Spider Tracs on Alloys, Custom 2" lift (4000 miles) Nov 14, 2010 · Ok i just bought a 2002 polaris sportsman 700 twin. Polaris Rear Brush Guard Feb 15, 2008 · Polaris is recalling 95,000 ATVs due to defective electronic control modules (ECMs) that may overheat, causing a fire and burn hazard to riders. This could be due to various reasons, such as fuel system issues, ignition problems, or even battery-related issues. When thinking of a twin cylinder engine, Kawasaki’s 650 V-twin or the Yamaha’s Banshee with its two-stroke twin might come to mind. It has a new battery. I have an 02 sportsman 700 twin. Pops and backfires at 1/2 throttle and above. Sep 9, 2021 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. Mar 6, 2025 · Find product safety announcements and recalls of Polaris brands like Indian Motorcycle, RZR, RANGER, ACE, GENERAL, GEM, Sportsman, Snowmobiles, Slingshot and more. You also can search vehicle recalls by model if you don't have your VIN handy. I have checked battery connections, solonoid and power to starter switch. The Polaris Sportsman 700 4×4 has built a reputation for being a reliable workhorse in the ATV world, but it’s not without its share of problems. We would like to show you a description here but the site won’t allow us. Jun 5, 2014 · I am curious of the common problems, I searched but all I came up with was common current problems, not a list of things to look for with this specific model. Modified Front Brush Guard . 6v on pulser. Carb is clean. 2500 lb. Head gaskets i thought, so I order new head and cylinder base Dec 11, 2011 · 2003 Polaris Sportsman 700 Twin. Regular maintenance and attention to detail can go a long way in ensuring a reliable and enjoyable riding experience. 5 turns, 2nd clip from bottom, JetsRUs 50 pilot, Pure Polaris, Holeshot XCR 20x11x9 rears on T-9 Baja Dec 17, 2008 · Most problems I know of were between 300 & 1000 miles. I hear they have wrist pin bearings problems but if they were go to out, they would within less than 1000 miles. 52 in. Feb 1, 2008 · Dear Polaris ATV Owner: Polaris Industries of Medina, Minnesota is revising and expanding prior Safety Bulletins ATV-05-01, ATV-05-01R, ATV-05-01T, ATV- 05-01L, and ATV-05-1C under a newly issued Bulletin ATV-08-01. A common problem many Polaris Sportsman 700 owners experience is difficulty in starting the engine. May 11, 2007 · 2004. So I filled it with gas an noticed gas leaking from a small hose that was just hanging from the bottom. I can't intentionally get power to Mar 25, 2015 · Hi I have a 2002 sportsman 700 and I was riding it and then it died out on me and since I hadnt filled it in awhile I assumed it ran out of gas. I do not know why it is acting this way. Jul 30, 2023 · Engine Starting Issues Problem Description. . Engine has no power. It does not start. Good fuel flow. The valves are self-adjusting. Sep 27, 2004 · Polaris "Sportsman 700 EFI" ATVs Hazard: The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine speed and unintended vehicle acceleration. , a defective contactor could cause the winch assembly to ignite while the vehicle is parked and the winch is not in use. To check for any Safety Recalls related to your vehicle, please click here. If you hear ANY ticking, I'd walk away. Chances are, if it made it to 700 miles with NO ticking, it would be OK, but I don't know if I personally would want to take that risk. If you own one of the four wheeler / ATV models below, contact your closest Polaris dealer for information on how to schedule a free repair. This problem became so common that Polaris eventually moved from the AC-powered ignition to a DC-powered ignition in late 2004+ models which eliminated the problem in the machines moving forward. Fix. The new 700 twin-engine was designed and built in Roseau, Minnesota, home of Polaris’s main manufacturing plant. 5, 2005 and 2006 Sportsman 500s, 2005 Model Year Scrambler ATVs, Model Year 2005 Sportsman 400s, Model Year 2005 and 2006 Jan 25, 2020 · The 600 and 700 are covered in the same manual The VIN reveals: Model Name - SPORTSMAN 700 Model Year - 2002 Model Number - A02CH68AA Purchase Date - 8/10/2002 VIN - 4XACH68A32A556751 Engine Serial Number - 0000000002098 Factory Warranty Start Date - 8/10/2002 Expiration Date - 2/10/2003 Extended Service Contract (ESC) None Product Recalls Feb 12, 2012 · OK. In the meantime, consumers are advised […] Recommendations for Maintaining Your Polaris Sportsman 700. 2500 lb. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights Jul 17, 2006 · 05 Polaris Sportsman 700 Highlifter clutch kit, Pure Polaris stainless brush guard, Pure Polaris Stainless rear bumper, 2500 warn, 800 header, pure polaris slip on, dynojet kit, K&N; 2006 Polaris Predator TLD - HMF Sport Slip-on, K&N full filter, Rath header, Rath rad scoops, Dynojet 175mj, 3. I took it to the dealer and there turns out there was a recall on the water pump. Got a new battery and took it to a local guy that wrenches to bring it back to life. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights Mar 28, 2012 · My 700 had a piece of shit plastic water pump the would allow the coolant to leak out after it got warm. Recall 2006349 [Canada]: Electrical On certain atvs equipped with a winch by warn industries, inc. RMStator has a Polaris Sportsman Ignition Fix Nov 22, 2023 · In 2005, the Sportsman 700 models got a styling overhaul along with several notable upgrades that raised their performance levels even higher than that of the 2002-2004 models. This was a major recall for Polaris for that year. Would like to know if this is cdi related. RMStator has a Polaris Sportsman Ignition Fix About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright A-04-02--00 Published for Polaris Dealers, Distributors, and Service Staff 700 EFI -- Troubleshooting the EFI system With the introduction of the new Sportsman 700 EFI ATV and all its technological features, including the Digital Wrench EFI Diagnostic Software, it’s important that technicians “stay grounded” when troubleshooting a potential Mar 1, 2011 · 2003 Polaris Sportsman 700 Twin. If they try to tell you it is the valves a little loose, don't belive it. The Bulletin/recall affects select Model Year 2004. It has intermittent power to dash, lights, starter etc. May 9, 2019 · Working on 2002 700 sportsman in shop. Snow Plow. Also checked Aug 11, 2013 · But as with anything mechanical, there have been some issues that have come to the surface, and there was a run of Sportsman 600’s and 700’s from 2002 to mid-2004 that were plagued with electrical problems and failure of the ignition system was a matter of when, not if. Jan 2, 2005 · My polaris Sportsman 700 is only a 2002. Checked stator output with DVA. Warn Winch _____ 2002 Polaris Sportsman X 500 HO (The Workhorse). Aug 11, 2013 · But as with anything mechanical, there have been some issues that have come to the surface, and there was a run of Sportsman 600’s and 700’s from 2002 to mid-2004 that were plagued with electrical problems and failure of the ignition system was a matter of when, not if. I followed the hose back and it is a small hose that seems to go to the bottom of the carb. From the get go I have a problem with it overheating and now the battery is gone. Was used very little before that. The temp sensor would not detect it thus running the motor under extreme hot temps. Unfortunately Polaris would do nothing about it leaving a bad taste in my mouth over it. 8K views 5 replies 4 participants last post by Drewski Apr 9, 2010 Nov 30, 2013 · 2017 Sportsman XP LE 1000 Matte Copper-Polaris F&R Ultimate Brush Guards, Polaris Winch 2015 Sportsman 570 SP LE Black Pearl-Polaris F&R Brush Guards, Polaris Winch 2014 Ranger 900 XP LE Deluxe Nuclear Sunset Orange-Lots of Mods/Accessories 1989 Yamaha 350 Big Bear 4x4 - all original Past ATV's, All Great Machines 2014 Sportsman 850 LE Pearl White Jun 22, 2017 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. Feb 7, 2022 · I have a 2002 Sportsman 700 4x4. He changed the plugs, gas, oil, air filter and cleaned out the carb. I'm stumped. I checked the coolant and it was blowing out of the water neck, so I checked the oil, it was milky! I did compression check 120 both cylinders. As with any machine, it’s essential to be aware of the common issues that can arise, especially as these vehicles age. Jan 12, 2010 · 02 Sportsman 700 Twin Vibration Issues Jump to Latest 7. The unit has been sitting in my garage for 4-5 years unused. 1. Jan 1, 2006 · The new 700 Twin, 500HO, 400 and the 90 youth model are all included in this Sportsman line. Polaris Rear Brush Guard Common Issues Faced by Polaris Sportsman 700 4×4 Owners. Nov 12, 2023 · If you have a 2002-2004 Sportsman 700 that somehow still has the stock ignition in it, I highly advise you to be proactive and replace it. Some of these upgrades were made to help alleviate some of the common Sportsman 700 problems that owners had begun to voice frustration about. Warn Winch. To keep your Polaris Sportsman 700 running smoothly and to minimize the likelihood of encountering common problems, consider the following recommendations. 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