Chevy 2500hd 2wd to 4wd conversion Fits various axle types and spring sizes with detailed lift and steering requirements. Built for durability, towing strength, and smooth shifting in heavy-duty applications. 0 2wd how hard would it be to convert to a 4wd GMT800 2500 2wd conversion to 4wd- fabrication required or bolt in? I know the electrical side would have its own fun adventures to offer. i also want to transfer the 4wd from my The thing is, whether you've got a Chevy, Ford, Dodge, Toyota or any other kind of truck, there's a reason the manufacturer made a 2wd version and a 4wd version. Anybody in here done this before? Feb 23, 2015 · Check out this very detailed thread on how Wicked Mayhem did a 2WD To 4WD conversion on this 2006 GMC Sierra Duramax Diesel CrewCab Short Bed pickup truck. 5 ccm level,2. It doesn't look like anything ridiculously-complicated, but it does look like a good amount of work. I converted this truck from 2wd to electronic 4wd and added a used BDS 6" in the process Dec 13, 2016 · 2500/3500 2WD frames will require a special front cross-member as the frames are different than K-series 4x4s, Then it's all the basics of an SAS, hanger mounts, leaf or 3-link, re-routing and making the steering work, etc, etc, etc. May 8, 2025 · I just picked up a good deal on a 2500HD 6. But if you have a 2WD, can you convert it into a 4WD? Is the conversion process worth the time and the money? Swapping my 08 Chevy 2500 to 4wd Works for 2008-2010 but is basically the same think as 2000-2014!!! Apr 13, 2011 · Just curious if anyone has an idea or has converted a 2wd truck to 4wd and what ones looking at for possible cost. This all started with the SEMA build in 2016 where we designed our coilover suspension as a upgrade to the Quigley 4x4 torsion bar set up. I know its more expensive to Conversion Packages Available (click on link below) (Applies to the 5. Feb 2, 2010 · 72 2wd to 4wd frame conversion All 4x4 Tech & Off Roading Mar 3, 2010 · Hi all, this is my first time. Aug 15, 2022 · Interested in 2WD to 4WD conversions? Yes, it is possible, but it is complex and costly. I have read that the main shaft and tail Not only are we doing an overview of one of the coolest square body Chevys ever built, but a how to on converting the front end from 2WD to 4WD. I want to convert it to 4wd for a fun project and to say i did it. ?? I know transfercase. See our detailed guide for detials. I May 25, 2010 · Can anyone tell me what all it takes to convert a nv4500 2wd to a 4wd? I found the tail housing, but do i need different shaft? And will a transfercase off a 96 fit on a nv4500? any info would be great May 30, 2010 · Hey i have a 02' Duramax 2WD Extended Cab and im really interested in converting it to 4WD. Give offroad unlimited a call I know they make kits for the SAS conversion for 4X4's,not to sure about 2WD though. I'm sure others can chime in with some good info to add as I'm probably missing some points as I did most of the work a few months ago. Shop now! Mar 11, 2025 · Transforming your 2WD truck into a 4WD vehicle can enhance its performance and versatility when off-roading. I bought a 2wd 2005 quad cab longbed with 117k miles for 11k. What all needs to be swapped out in a mid 90s suburban to go from 2 to 4wd. 5 GMC 2500 HD Ext. ? A good start to doing a 4wd conversion on the 1981-1987(91) Chevy/GM Squarebody 2wd Trucks/SUVs Shop ORU Brands Solid Axle Conversion Kits 1988-1998 GM 2WD to 4WD Solid Axle 1988-1998 Chevy/GMC IFS to Solid Axle 1988-1999 Chevy/GMC IFS to Solid Axle 2001-2010 Chevrolet IFS to Solid Axle 2001-2010 Chevy/GMC 4-Link Coil Over Solid Axle Jan 21, 2021 · Okay Guys, need some help/advice on turning my 2002 Chevy Silverado 2500HD /Duramax, 2WD into a 4WD. Jul 17, 2012 · okay so basically im stuck. Includes all necessary brackets, axle options, and customization for optimal off-road performance. I currently have a 4wd 2500hd, 6. 5" spring pad w/axle Off Road Unlimited: 60010 & 60010+6 $899. Aug 24, 2020 · I have a wrecker I'm building. Dec 26, 2009 · 2012 GMC 2500 SLT Zone, Cognito, Fox, Toyo American Force GMFS Love 2003 GMC DSG RCSB 4WD Forged 370-80mm Turbo-Novakanes Reply Like Feb 4, 2009 · The transmission output shafts are different between 2wd and 4wd trucks. This thread is meant just as How To Install 6” Rough Country Lift Kit 01-10 4x4 2500 HD Silverado/GMC How To Install L5P Duramax Manifolds, Up-Pipes and Down Pipe! Tearing Down what I THOUGHT was an AWD transfer case Jul 22, 2015 · Someone posted an '05 2500hd 4×4 - with manual t-case - for $1500. IFS to Solid Axle Conversion Kit 1988-1998 Chevy/GMC 1500 1988-1998 Chevy/GMC 2500 1988-1998 Chevy/GMC 3500 W/ ORU Custom Dana 60 W/ Ford Dana 60 W/ Ford Dana 44 - 8 Lug W/ GM Dana 44 - 8 Lug W/ Corporate 10 Bolt W/ 46" Leaf Springs *Uses 32. Cab. . If anyone is interested I will get some pics of all that I had done and send out. Even after it's all said and done, you'll still have cv shafts in the front. Dec 24, 2014 · My vague 4wd conversion thread. I picked up a manual floor shift Tcase from a 4l80E and need to figure out the Mar 11, 2025 · Transforming your 2WD truck into a 4WD vehicle can enhance its performance and versatility when off-roading. Upgrade your 1989-1998 GM 1500 from 2WD to 4WD with our Solid Axle Conversion Kit (60009). Although the conversion process requires extensive preparation, precise work, and mechanical modifications, the outcome can be quite rewarding. Dec 24, 2017 · Hey guys, new to the cummins but loving it so far. Dec 24, 2023 · Have you ever wondered if it’s possible to convert a 2WD into a 4WD vehicle? Well, the good news is that it’s definitely possible! In fact, many off-road enthusiasts have undertaken this challenging conversion project with great success. Further, a car feels more stable and its dynamics improve while the car is on the road. o with an 4l80e with electronic transfer case. ? do i need 4x4 spindles. Mar 17, 2021 · Get a high-quality remanufactured NV4500 5-speed manual transmissions. Read on to learn more with this quick guide to converting your 2WD to 4WD. And likely cheaper to go that route too. I have done tons of research and have access to most of the 4wd parts i need to do this converion. Can you really convert your 2WD into a 4WD? The answer is yes! However, it’s not as simple as just swapping out a few parts. I don't know exactly what all would be involved in converting to 4WD, but I'd guess I'd start with checking on if the frames are the same to know whether a front differential would install without issue, then I'd look at the floor hump to see if there is a removable panel to allow for the manual shift 4WD Oct 14, 2011 · 2nd gen 2wd to 4wd conversion 1 reading Jump to Latest 80K views 44 replies 15 participants last post by 78stepsideUAK10 Dec 29, 2012 Mar 20, 2009 · OK I know you can do this I just cant find the thing I had that said what you needed. You’ll need to assess your vehicle’s compatibility, understand the costs involved, and evaluate the complexity of the project Dec 19, 2015 · My suburban was converted from a 2wd automatic to a 4wd manual by the previous owner. 25" uniball-fabricated lower arm-fabricated shock tower-limit strap tabs on lower arm-custom spec 2. , and front drivline and cvs. 0 2wd. go figure. 1L motor with allsion tranny. Dec 13, 2006 · 2007. I know waiting to find one is the preferred method, but wheres the fun in learning then? Thanks guys :) In this guide to 2WD to 4WD Conversions, you'll learn how 4WDs actually work, how to converse to 4WD and the best conversion kits for the job. 5L Roll-off trucks 1986 GMC Brigadier 3208 CAT NA 1982 Chevy 6. 95 2001-2010 GM HD truck coilover conversion kit Completely change how your HD GM 1500/2500/3500 rides with this 01-10 Coilover conversion eliminating the harsh ride from the torsion bars while increasing wheel travel. The 88-98 Chevy 4WD 1500, 2500 and 3500 frames and the 2WD 1500 frames are all very similar and our solid axle conversion works on those trucks without issue. Im planning of picking up a 2wd 2500hd Duramax with the Allison over the weekend Sep 29, 2023 · A 4WD gives you more power than a 2WD. i have a 2003 chevy 1500hd 4wd i also have a full rolling 2004 2500hd 2wd chassis with 6 inch lift and complete 8. I'm moving from the east coast to northwestern Montana next year and am considering a 4x4 conversion on my HD Has anyone done this? Care to share tips and experience? Thanks in advance. Looks great, only a couple of dents and the wheel wells are beat up. ? Dec 29, 2008 · If the stock 4WD suspension will not swap over for some reason you can always throw a straight axle under the front. Mods: PML extra capacity rear diff cover; Pure Power fuel, oil, and Allison spin-on filters; Kennedy Airbox mod; ProFlow LB7 Airhorn. Aug 22, 2018 · If i buy a square body crew cab such as a dually is the frame the same as a 4wd. I couldn't find a picture of the oil Feb 4, 2016 · I have a 2001 2wd Silverado 2500HD with 6. Aug 7, 2013 · Ok, basically im trying to find out what im getting into, and what parts i will need for converting a 2wd Silverado 2500 to a 4wd. And I know the 4L80E would need the output shaft adapted or replaced with a 4wd unit. Oct 6, 2016 · So, I researched doing this conversion a bit, and 2wd and 4wd trucks (and 3500 and 2500hd) share the suspension parts and the parts for 4wd are shared between 3500 and 2500hd, so I bought a beater '06 Sierra 2500hd Extended Cab manual 4wd, to transplant the transmission, transfer case and front differential to my 3500. I know it needs a transfer case, but how much of the front end can you keep? The Jun 4, 2017 · Around here, a 03/04 Z71 150k-175k miles would bring 7-10 grand depending on condition. The body was shot, the only donor truck I could find with a decent cab was an 86 1 ton dually Feb 8, 2010 · Hey i have a 02' Duramax 2WD Extended Cab and im really interested in converting it to 4WD. 81 LWB 2WD converting to 4WD Chevy 85 SWB 2WD Chevy 2011 Chevy Suburban 4WD 2003 Chevy Express Van (Work Truck) Without The Risk There Is No Reward Apr 2, 2019 · We wanted to share with you guys what WeldTec Designs is now doing for the Chevrolet Express 2500/3500 vans when it comes to 4x4 conversions. I am pretty sure all the parts will fit and every thing but my main question is would i need a newer transfer case module or anything, or could Feb 7, 2013 · Is it possible to convert a 1987 GMC R1500 Sierra Classic 2wd to a 4wd. I was wondering about whether the front driveshaft would interfere with the oil filter, but the transfer case and the front axle are both in the same place as on a 4WD pickup, so I guess it must have clearance. 2 flareside bed 4x4 2 Scag Turf Tigers, 1 Scag WB, Stihl Weedwackers,Shindawia Backpacks. 5 inch rear blocks 305/60/18 coopers stt,Debadged,10 series flow w/dual exit in front or right rear tire, KN CAI, diablo InTune, 18% tint all the way around ,spec-d euro headlights with black housings,winjet smoke LED tail lights,putco LED third brake light smoked, fab fours front bumper with 10k warn winch, RK sports ram air hood 1965 c10 swb, zz4 350 Aug 9, 2005 · hi all, i'm looking at an '03 Silverado 2500hd D/A cc/lb and am thinking about converting it to a 4x4. This kit allows Jun 30, 2016 · Hello. 9L Cummins Replacing AutomaticDodge Getrag ReplacementRead More Apr 17, 2024 · The cost is betwen $10,000 to over $25,000 to convert a 2-wheel drive to a 4-wheel drive depending on a number of factors. You'd need to find a 2wd transmission and swap that out. READ through our post to understand more about this conversion. both trucks are crew cab short beds. Jan 14, 2011 · The rear driveshaft will need to be shortened or get 1 from a 4wd, the slip yoke is different too. With the right tools, expertise, and patience, anyone can convert their 2WD vehicle into a 4WD powerhouse Solid Axle Conversion Kit replaces independent front suspension with a solid axle for off-road vehicles, enhancing durability and articulation. No i wont sell it and buy a 4wd because its easier. Oct 17, 2020 · This topic has probably been pounded to death but here it is again. I was planning on building a 3/4 ton 4wd pick up from the ground up. Feb 12, 2024 · I’ve got an 03 Chevy 2500hd 6. . Nov 29, 2024 · Hello everyone, Here’s my question. I also have a COMPLETE ROLLING CHASSIS from 2002 4wd Silverado 2500 (not sure if it's Upgrade your ride with our 52-inch leaf spring kit for 1967-1972 C10/C20/C30 and K10/K20. Converts 2WD to 4WD, provides a 4" lift, and smoother ride. Thanks in advance. The front axles will slip right in your hubs. Sep 29, 2025 · The Feasibility of 2WD to 4WD Conversion Before diving into the project, the feasibility of this conversion needs to be addressed. i found a 2003 Silverado 4wd i can get all the parts off of. 8'2 Boss V plow 2007 GMC 5500 4x4 Dmax/Alli 2002 Chevy 2500HD 4x4 Dmax/Alli Traded in 194,000 2001 GMC MD CAT 3126E 1998 (2) 4x4 3500 6. As opposed to trying to fit “this and that” from some different type or year truck; I’m getting a 2002 Chevy or GMC 4WD donor vehicle to make the conversion. Everyone knows we love squares, but this one puts Jan 31, 2005 · I'm looking at picking up a 3/4 ton diesel Suburban this summer and the 2wd prices are way better than the 4wd prices. 08 2500HD 2wdsoon to be 4wd!!! Jun 4, 2012 · 2009 chevy 1500 z71 4x4 2. It offers better off-road driving capabilities, drives better on slippery grounds, and gives a peppier acceleration. Evidently 4WD Duramax pickup truck owners have to work around the front driveshaft to change the oil filter. 0, 4L80E, and 4. Thanks. I dont care if the 4x4 works as i just need a work truck. Not an issue since I plan on using this for junkyard runs and towing new projects in addition to daily driving. I spent appx $3500 total to convert my truck to 4wdit all looks stock and works great. I know ANYTHING is possible, but what I mean, is is feasible? Are the frames that much different? What problems would I encounter? Any help would be appreciated. I am not liable for anything you attempt to do to your truck. 10 gears. i want to put my body on the 2500hd frame. Would I need a longer drive shaft if I removed my transfer case and replaced it with a 2 wheel drive output tail shaft on my 4l60? Mar 3, 2008 · Hey everyone, I own a 2001 Chevrolet Silverado 1500 2WD and i was wondering what exactly i need to do a 2WD To 4WD conversion. but what else. I've never done a thread like this. I just got the axles under the chassis and got it rolling. Also possibly swapping an auto trans for a 5spd. @ yevgenievich is probably right thoughit may be easier (or quicker) to do a frame/cab swap. 61 ratio Transmission) Chevrolet Truck with SM465 and Small & Big Block Engine – Bellhousing MethodChevrolet Truck with SM465 and Small Block & Big Block – Adapter Plate MethodDodge Pickup 88-93 with 5. For example, you have to get steering linkage, front axle, rear block (OEM is much better), the transfer case, driveshafts, transmission, and other components. Sep 5, 2016 · I recently went through the math to convert my wifes rare 2wd trailblazer to 4wd before I bought my 2500HD 4x4. 5 king coil overs included (Custom . Is it possible to just get rid of the transfer case? Also what will i need to get / Apr 30, 2014 · Hello, I currently have a 2001 GM NV4500 2 wheel drive tranny that I would like to convert to 4 wheel drive. I'm likely going to do everything myself as I have quite a few tools and a good mechanic friend that has done this on an older Chevy. Who knows what parts it takes to convert a 2wd NV4500 to 4wd. Even though we call it the conversion kits, you still need extra components for the conversion process. i have a 2008 GMC sierra 2wd and i want to convert it to a 4wd. 180K & doesn't run; needs fuel tank / lines, but otherwise, has everything I need (and more). It's a 2001 GMC 3500 HD 2WD. I was wondering if its possible to swap my 1987 TH400 thats been recently rebuilt into a 1990 GMC 1500 4x4 with a 350 engine and a 4 speed manual. It took me about 10 minutes to realize it would never make financial sense and the 2wd Tblazer is identical to the 4wd version, except its missing a few things Feb 11, 2014 · How hard and what will it cost to convert my 2x4 2006 Chevrolet Silverado 2500HD EXT to 4x4? Is it worth it? Jan 15, 2011 · '03 Silverado 2500HD EC/SB, camper shell, 2WD, Michelin LTX M/S LT245/75R16, Stock, 285,xxx. What all do i need. 2WD to 4WD Conversion Kits Nowadays, you can easily find conversion kits that can change this drive system of the vehicle. -Stock track width- 6061 billet UCA w/ 1. Dec 25, 2011 · The 2WD van is my 2010 3500 LMM van. 9L Cummins Replacing AutomaticDodge Pickup 1994-2003 with 5. Okay, before you all go “here we go again”, I’m going to make your job easy. I have found it very difficult to find a square body crew cab unless its a 2wd dually any info would be appreciated. They will Want a reliable GM 4x4 Van conversion? Advanced 4WD Systems has used original OEM parts to convert GM vans for dealerships and individuals since 1975. The 88-98 2WD 2500 and 3500 trucks are different. qikhhld ztlbn uolp ggek ihytb btiiq qtly wtarat uyafr baxdof nzey lrmgfko kwmfe wwrvln xbqdmdh