How to drill k baffles holes, how deep do you need to go? and do you need to punch out the innner screens or will the 1/2" holes be enough? To remove baffles, detach the exhaust pipes and slide out the baffles. 065" wall SS tube is plenty and 6"-7" long in all thats needed. This is an integral 10/22 made by John's Guns many years ago. There appear to be 2 main camps of drilling this holes: the first method is 2 holes, each opposite each other. The more free flowing the motor is the louder, but motor will also run Hotter. Therefore, drilling holes in baffles reverse the airflow dynamics, and the car sings louder. Using a 1-3/8" bimetal hole saw, I cut out the entire small approximate 5" long Jan 10, 2023 · It’s meant to be used with a hand drill and a vice — no need for a mill here; the undrilled baffles simply thread onto the jig. Mar 17, 2009 · My 06 Glide was just to quiet with the stock muffs so I went to the Home Depot and bought 1 1/4 holesaw and a 12 inch extension, mounted it in a 1/2 inch drill and drilled out the baffle plates in each muffler, their about the size of a quarter or the inside of a 1 1/2 holesaw. It can be used with a drill press or a simple hand drill and vice. Jul 13, 2024 · Hey all, Been a few months since I needed help and now in Korea. Start to drill on the thread end of the barrel with a depth enough to let the suppressor screw on the thread. There is a part called baffle, which mainly reduces noise, eventually improving the airflow. A caliber-specific bit available from JK Armament aligns with a bushing on the jig to ensure it hits center. On my older K series bikes with Akropovic exhaust, it was an easy removal of the baffle. Storage Cups 60* 1. Some people try to do an axial plunge cut but the cutting ability starting at the center of the ball is poor. The bit never tried to bite into the bushing, but made easy enough headway on the hard anodized 7075 aluminum cups, which soon became suppressor baffles. This used to Jun 26, 2022 · What Does it Mean Drilling Holes in Muffler? The main idea of drilling holes in exhaust pipe s is the sound outcome. Jul 9, 2016 · Drill: A good rechargeable or plugin drill is a must. This comprehensive guide will provide you with step-by-step instructions, essential tips, and troubleshooting advice to help you successfully drill K baffles. These are used after the main blast baffle as they are a Sep 21, 2022 · It is a form of a Tesla Valve. 355" 17-4 SS Heat Treated | Pure Performance Armory Most of those questions don't apply to form 1 silencers and are what you'd do for a form one SBR . Also, What calliber would you use . The bore on some designs can be tapered to increase in size as the baffles get farther from the muzzle of the firearm. So, armed with my trusty drill, I decided to tackle those baffles. I have/own a suppressor with stamped steel cone baffles similar to Maxim. A drill press is better. Ensure you wear safety gear and follow the manufacturer’s guidelines on how to remove baffles properly. 1-Drill the Bore 2-Profile inside of cone 3-Profile outside of cone 4-Part off cone The soon to be baffle has been clamped in the 3 jaw since step 1 to ensure concentricity. Drill a 3/16-inch pilot hole in the cone portion of the baffle. cones are from https://www. But one really should not be attempting K baffles until they have a good understanding of suppressors. Aug 15, 2020 · Also, I like that quietbores baffles are preclipped. It is intended to familiarize new and prospective owners with the internal workings of primarily rimfire Mar 16, 2011 · I'm planning to do Stage 1 and potentially Stage 2 myself this weekend (weather permitting). His silencers now use K baffles. The inside of the baffle is made using a 60 degree reamer. Feb 7, 2024 · Follow our step-by-step guide to safely remove baffles from your Harley exhaust for an improved sound and performance. 22's i use extruded 1" with 3/4 bore tube then thread the ends. Jan 9, 2021 · K baffles are more unique, and sometimes alternating scoop orientations work better than aligned, sometimes not. Jun 5, 2021 · There are a few uTube vids on drilling out 1 or even 2 baffle plates inside the scout muffler however, they are all older models, circa 2016. Thinking of a clock, as you reinstall the baffles, drop the first Jun 23, 2009 · My wife said my bike sounded like a lawn mower. In other words, it is a common and basic way to adjust the vehicle’s sound. Once done with that, flip the muffler over so you are looking into the engine side, near the clamp. Look inside both ends of each muffler for visible baffles to determine if the baffles are removable or welded into the muffler. 497, and 1. Drill a hole 1-inch from the end of the baffle and through both walls of the baffle. Jul 13, 2012 · 01Metallica, I don't want to do the hole saw mod, I was wanting to just drill holes in the baffles and I could not find a "how to" on how to do it. Make your blast chamber 1. The orientation of the mouse holes is somewhat important to maintain consistent point of impact shift after removing the baffles. All hardware is included except for a drill bushing, you’ll need to add the drill bushing you need to your cart separately. What is the best way to do the drilling? Rusty over on the Form 1 suppressor forum suggested a 13/32 hole for the blast baffles and 25/64 for the rest. 01K subscribers Subscribed Nov 12, 2006 · Installed Remus Revolution Slip On for my K1200R. Mar 29, 2008 · Then drill a pilot hole and work up to a hole that is large enough to drill out the entire spot weld. 25" drill bit and drilled 4 holes around the exhaust outlet and the bike got a bit louder and makes a lower rumbly noise which I think I like i only did this on the top exhaust pipe but my drill sux so I am going to recharge it and try doing it on the bottom pipe and we'll see. I want to remove the Hexacone baffles; can someone tell me if this is as simple as remove the hex bolt and it just pulls out or is there some difficulty involved? Nov 4, 2024 · You see, baffles are a big part of what keeps a stock exhaust on the quiet side, helping it comply with all those pesky noise and emissions rules. This is called a mouse hole. Jan 2, 2016 · Re-do of the K Baffle video, using Multi-Cam editing and once again Shop Dog Zeke makes an appearancePlease click these affiliate links to support this chann Bore: The diameter of the bore for the suppressor, size of hole through the baffles will need to be determined. Modify non-removable baffles in the muffler shell. Removing stock baffles built into your exhaust will also maximize exhaust sound. These baffles help to improve the efficiency of the contactor by providing additional surface area for gas-liquid contact and reducing the risk of flooding. I plan on making these baffles in the following order. It creates a chamber that will take the major brunt and abusive force of the propellant gases right as they enter the suppressor. I wanted better sound, but I was afraid of the possible negative effects that some people had mentioned (loss of back pressure = loss of power, worse gas mileage). As an owner-operator you have four options to remedy the overly restrictive exhaust that came with your motorcycle: You can replace the entire exhaust, you can replace the mufflers, you can drill a ¾-inch hole through the baffles or you can remove the baffles. Drill away and just keep drilling until it punches through. Feb 5, 2010 · For a colt 9mm AR-15 law enforcement only edition Will have 6 in a 1. I just got a brad new Iron and want V&H short shots but can't afford yet. xrt-tactical. Jun 30, 2013 · Hey everyone, i just modified the baffles in my 900 custom yesterday and thought i would share with you what i learned, just in case you've never done this before or you're a little nervous about doing it. Typically, bore diameter is a constant in most suppressor designs. A Dremel will also work Files: Round, flat and triangular for clipping baffles and evening out spacers. I would like to know the best way to do this. The exhaust system will usually have three or four baffles. Motorcycle enthusiasts often seek a deeper rumble and may decide to take out the baffles as a way to achieve this. We send the product in 5 - 10 days Shipping and delivery time Our products are Jul 1, 2014 · It has been mentioned before on the forum, but I wanted to report on my experience. Any help would be appreciated! Harley recommends that they be replaced as components. The K baffle redirects a jet of air across the stream of air exiting the bore. what i did is first i drilled the rivets out that are in the black cover at the end of the Mar 2, 2024 · I recently purchased a 2016 Street Glide Special. But, I have a 2020 anniversary scout and when I pushed a metal tape measure up the Nov 17, 2023 · Each pic I have seen so far (admittedly only a few) of drilled baffles showed a solid looking baffle (prior to drilling) that appeared to be flush which is what prompted my post. Feb 6, 2009 · I have read some of the other post on debaffle, some have drilled 1/2" dia. Apr 16, 2024 · Drilling K baffles can be a daunting task, but with the right preparation and techniques, it can be a straightforward process. Looking for some inspiration K-Baffles 3D CAD Design (. The other comes opposite it up towards the base, scooping a section out. 22LR Suppressor/Silencer) NoiseLessClub 9. Once cut you can just lift it with long screwdriver and drop it right into the header pipe at the front of the muffler which is much larger. Removing baffles from a motorcycle exhaust system can alter the sound and performance of your ride. I have heard of some of the people on the forum doing the cheap exhaust mod. I was going to drill holes in next plate, but when I tapped on a sharpened rod to make a starter hole, it easily broke right out. Oct 18, 2024 · One of the big questions for new suppressor owners is what are baffles and what design is the best? Here is a breakdown of some common baffle designs in some popular suppressors. Subscribed 1. I like the idea of a cheap sound improvement without huge expense. Because the hole baffle was replaced with a designed performance baffle. Chuck a 3/8-inch drill bit that is at least 12 inches long into an electric drill. Step 2 Drill a 1/4-inch clearance hole at the cone mark on the bottom of the pipe. Going to drill rear baffles and need to know how long a drill bit I need? Factory 2K/IS/ exhaust. Apr 1, 2020 · sorry if this has already been discussed, but I am starting my K baffle design for a 223 and I want to go with the style where the baffle has the hole circle on the bottom flange, this is for machining purposes. Tailor your baffle configuration for a customized roar while ensuring safety on the road. The Mar 28, 2018 · Is there a rule of thumb for the size of hole in the baffles/ end caps in regards to bore diameter? Basic Steps to Build a Suppressor To manufacture a monolithic baffle suppressor the basic steps are: Start with a solid round metal bar to make the baffle Cut the bar to length Face both ends of the baffle on a lathe Drill and tap one end of the baffle where the baffle will screw onto the threaded barrel Drill the bullet path through the baffle Drill/mill out the gas chambers in the baffle Comprehensive guide explaining how solvent trap cups work and their functionality in cleaning processes. I want to remove the baffles to give it a little more sound. Jan 22, 2015 · Diameter holes K baffles Glock 9mm Jump to Latest 20K views 9 replies 5 participants last post by DevJames Jan 30, 2015 ricardo1300 Discussion starter Sep 27, 2019 · Pretty top notch materials are used. 5" long with a flat blast baffle , small cone for the bullet to pass through , drill 6-8 holes arpound the outer parimiter , set your fist cone 1/2" off the blast baffel then Mar 12, 2012 · Using the drill with 2 extensions and a bi-metal hole saw, slide the saw into the end and make at least 3 well placed holes in the baffle. It has RCX Exhaust slip ons. Have you ever wondered if baffle alignment affects suppressor performance? We decided to put this concept to the test in this episode of Suppressor Science! Feb 14, 2012 · Hi, thinking if drilling my stock mufflers but need advice -where and how many holes plus size of holes -the muffler is sealed (baffles )so I quess I have to drill from the outlet end ?mean while Iam trying to find a decent pair to replace them -but thought I would try this first -thanks for This is a drill fixture that will fit ANY (1. The baffle is supposed to be removeable and they give you an little plastic bag with a screw and some sort of plug, but no directions for them. Harley Davidson Exhaust DK Custom Thunder Torque Inserts Increase Torque & give Flexibility in sound volume The Increase in Torque is accomplished by reducing engine pumping losses, increasing exhaust gas velocity and increasing inertial scavenging. This allows space for the muzzle to fit inside the can, as well as absorbing most of the initial pressure (and also presses the baffles tightly against the end-cap): Nov 27, 2021 · Muzzle, blast chamber spacer, baffle or two, small spacer, 2-3 baffles, small spacer, remaining baffles, spacer sized for remaining area, end cap. Mar 4, 2010 · I'm really considering a form 1 . what do you guys think?:tools: May 16, 2008 · Hammering, Drilling, Cutting and removing the baffles on any stock exhaust system changes the air-flow of the motor. Doing it this way make it cut almost like aluminum in nice big perfect curls. May 17, 2020 · If you can't do machine work clipped cones using the same cones are much easier to do with a drill and a dremel than K baffles an work as well or maybe almos tas well. Check out how we answer the baffling question! View our full exhaust guide here: ht Jun 22, 2006 · I wiggled the tube sticking out of rear-most baffle and it broke the 2 welds in about a minute. How big is your blast chamber, and what's your target host? Nov 30, 2015 · The last two K-baffles (four K baffles plus two cone baffles total) would be made of 6061-T6 aluminum. I was so excited I forgot to ask while I was at the dealer. A short video on how to make what I call a modified K baffle for a firearm silencer. If you are looking for an inexpensive way to create a louder motorcycle exhaust, consider drilling holes in the muffler portion of your slip-on exhaust. com/shop/StangaMachine solvent trap link http://amzn. Jun 23, 2010 · Those style baffles are considered crude by today’s standards. you have to make the opening a bit bigger, so you can pull the piece back out thru the opening. Jun 15, 2015 · Learn how to maximize air flow through your bike while controlling sound. This comprehensive guide will provide you with all the essential information you need to drill K baffles successfully, ensuring precision and efficiency. Hacksaw: For trimming spacer material. Next, I hole-sawed the end baffle plate because I didn't want to risk messing up chrome. In this comprehensive guide, we will delve into the intricacies of drilling K baffles, providing you with a step-by-step walkthrough to ensure a successful Dec 9, 2007 · K-Baffles step-by-step by WhisperFan » Sun Dec 09, 2007 5:00 pm Last edited by WhisperFan on Sat Aug 27, 2022 5:44 am, edited 6 times in total. Jul 19, 2013 · Has anybody done this to modify the sound and give some extra boost to the horses? If so, did you drill all 6 ports or a select few? How big were the holes you drilled? Thanks for any info in advance. Pull removable baffles out of the muffler shell before modification. K Baffle SuppressorsNamed for the baffle that looks like a sideways "K" this type of suppressor has been around for a long time. 22lr can while I wait for my Omega 36m. The baffles have been upgraded. The first blast has been drilled and bored to Oct 29, 2009 · Re: Suppressor build - Need some input That is WAY bigger than needed , a can that size would work for a 300 win mag easly 1. Grinders and a belt sander are nice to have. Be sure to have all required ATF forms in hand. Should I just go at it with the final size bit or do I need to work up from smaller bits? Also, could someone point me to Sep 26, 2019 · I’m working on turning the baffles and I have run into a problem. I'd prefer to be able to just drill it vertically rather than a setup where milling needs done for the 'mouse hole' design. The next baffle is the same. Before attempting such a procedure, learn the laws governing exhaust noise in your Feb 16, 2016 · Harley Davidson Sportster: How to Drill Out Exhaust Baffles No one likes a quiet sounding Harley (well, maybe your neighbors), so instead of spending a few hundred on a new exhaust system, why don't you work with what you have? Apr 4, 2013 · - Fully charged drill Steps- 1- Attach hole saw (ensuring drill bit is secured) and start drilling down the center (relatively) of your exhaust from the rear. The upgrade to modern K baffles is quite significant in sound suppression. 4687 hole for baffles? for . Jul 9, 2024 · Drilling K baffles requires precision and expertise to ensure accurate and efficient hole-making. My last k-baffle 9mm can (big subgun can) i used an endmill in a drill press and had mixed results. Is tapping out the rivets the only way to get the baffle out? Nov 8, 2020 · K baffles the face scoop is usually done by a radial cut to around half tool depth with a ball end mill. THINGS I HAVE FOR SALE!!https://www. Sep 19, 2024 · Drilling K baffles can be a daunting task, but with the right preparation and techniques, it can be a straightforward process. This Mar 27, 2010 · Dave63 posted a instructional show on how to alter the stock baffle two ways: to pound out the small inner circle to gain some noise, or remove the entire baffle to make much louder. I Learn how to build a solvent trap suppressor with this informative guide for firearm enthusiasts. My question is, should these baffles be clipped, and or have a couple small holes drilled to the left or right of the center bored hole? Oct 15, 2011 · Replacing the baffles is one thing and will give good results. Logged Mar 3, 2010 · Does drilling the baffles really work? and how many holes should i drill. 372, 1. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. That jet strikes the far wall of the moderator and splits into two streams. etsy. 2- Once the drill creates a hole, continue drilling in the same spot until your first baffle wall is cut through (about 1/8" to 1/4" thickness) K-baffles Silencer Length - 190 mm Diameter - 30 mm Thread - 1/2 UNF 5 K-baffles for super high performance sound reduction Demountable (front cap, body, 5 K-baffles) Can be cleaned easily Fabric - light aluminum If you don't find your country in the "shipping cost list" please contact us to get your shipping cost. This is my first fuel injected bike. The above is a comparison between monolithic core, CTA, and K baffle suppressors. The dry storage cups that were made into baffles are a simple 60 degree cone with a skirt. Correctly indexing the baffles in your suppressor w Aug 17, 2011 · Louder exhaust drilling through the baffle plates down the center of the pipe or drilling the small holes through the end of the exhaust? I need something to drown out this dang sewing machine while I convince my wife that new exhaust is what Santa should bring me for Christmas! Anybody that's heard both in person please give me a shout. Drill bits: Get a new set of bits that are suitable for metalwork. The spot welds hold in the factory baffles. It is a combination of SS and Ti for a 30 cal suppressor. So what is the secret to remove the baffle? Looks like you must have to drill something out and Im going to be using a press to bore cones for my form 1 can. What else do I have to do! Re-tune it or a new tuner is what I’ve been told . These baffles work by squeezing down on the exhaust gas flow, muffling the sound, and keeping those emissions in check. Drilling holes in stock baffles or punching them out like some guys do with a rod is another thing. This is not set in stone, but that is the gist. (And they are wicked accurate) For all those who were asking, heres the baffle clipping video. Thanks. How do you determine what bore you should use? There are several factors that affect the selection Jan 27, 2021 · The hardened steel drill jig bushing fit precisely around the drill bit and kept everything nicely aligned. Both streams then make their way around the inside of the moderator back to point below the origin of the Oct 13, 2024 · Learn how to personalize your motorcycle's exhaust sound by drilling baffles with precision and safety. Google some cutaway pictures of commercial cans and look at form 1 suppressor builds for your caliber to use as a reference. I can't afford a new muffler right now. I make all of my baffles like the Walther K baffles with slight mods and they are better than anything that ever came out of red jacket. 355, 1. With a quality cobalt drill bit I was able to drill the hole with easy using lots of lube, lots of pressure and low speed. Nov 9, 2010 · I dont know what the charge is for manufacturing. I've read of manufactures doing this so I think I'll be OK with this change. It works well but it could be "nicer" Apologies if this is the wrong place to ask this, but I have a question about mouse holes for K-Baffles. Stage 1 -> remove first 'plug' in exhaust Stage 2 -> remove end plate and drill holes in baffle Stage 3 -> remove baffle completely Do it in stages because you can't go back once its done. Take your time, and shake out the coupons after each drill ( unless they get stuck in the bit, then remove). I happen to like the look of the OEM pipes and after looking at options for re-core, decided to try drilling out the OEM baffles. I know of quiet bore but I was really thinking stainless would be a good option. to/2mSpQp5lathe Dec 25, 2024 · Drilling K baffles is a crucial step in the construction of many industrial and commercial structures, particularly those involving HVAC systems. ive heard to use a half inch bit but if im gonna do that i might as well remove the entire baffles. The other is cut into the side of the baffle. However, on my 23 GTL, the cap is riveted all the way around. Jan 18, 2007 · I took a . thanks for your help though. Jul 27, 2010 · Problems, advice and/or how tos for Sporster and Buell motorcycle carburators, Electronic Fuel Injection (EFI), Air Intake, Fuel and Exhaust. Jojo, did you clip the first (blast) baffle and the last baffle? Seeing some different thoughts out there in my readings and wondering if you had any insights to share. Shop for Solvent Trap kits, tubes, end caps, thread protectors, quick attach adapters, dry storage cups, end caps, thread protectors, Titanium, Carbon Steel, Stainless Steel & Aluminum powder coated, naked solvent trap parts available. Thanks for letting me know. 5"OD . Has anyone else removed the small inner Jan 26, 2016 · Primary Blast Baffle/Chamber – This is the very first baffle in the baffle stack. What Is The Jun 3, 2018 · I have K baffles formed from freeze plugs in a D cell sized tube. This normally dose not give a good result and destroys a perfect set of stock mufflers. 1 comes down through the cone until it hits the base, opening up the cone to the void space around it. 3 tube and a finished lenth of 8 inches K baffles are heat treated 17-4 stainless Barrel will be cut down to 10 inches and suppressor will be pinned and welded so no SBR May 4, 2011 · I really couldn't decide if I should drill holes in the baffle or not. Jun 1, 2023 · Drill And Screw Onto The Threaded Barrel To start drilling for a 22 suppressor, you will need a 1/2×28 tap and a 7/16 inch drill bit. It's cheaper then titanium but bore resilient than aluminum. I decided to get crazy and go for it, reasoning that if I Jul 3, 2021 · Removing baffles from your Harley exhaust has a lot of advantages, and not everyone knows how to remove baffles from Harley exhaust without damaging the whole exhaust pipe. It's also your choice if you want to add venting holes into first, second, or third baffles to help gas flow. Mar 27, 2020 · This will ensure that whichever baffle falls in the last place, and every other baffle, will have a round hole which is centered to the rifle's bore. This blog post will guide you through Aug 11, 2024 · Drilling K baffles is a crucial step in the construction of a gas-liquid contactor. May 9, 2016 · Firearm Discussion and Resources from AR-15, AK-47, Handguns and more! Buy, Sell, and Trade your Firearms and Gear. Once drilled pull the baffles out The stock baffles are so restrictive It got a little beat up pulling it out Next i cut out 2 7in by 16in squares of 20 gauge perforated metal. However, drilling them accurately and effectively requires careful planning and execution. Drill The Bullet Path Through The Baffle After tapping the threaded barrel, you can flip the baffle around to avoid using a long drill bit to create Step 6 Secure the baffle in the vice with the 3-inch end of the baffle extending from one end of the vise. To use a drill press, with already drilled baffles, you'll need an xy table. 64) cup to ensure your holes are perfectly centered. Smooth baffle first and last, step baffle in position 2, single-clip all baffles. A step by step video of how I form pressed steel suppressor baffles in a deep drawing die that i made in my lathe out of scrap steel. 3K 156K views 9 years ago How to Machine a M Baffle, THINGS I HAVE FOR SALE!!more Jan 1, 2025 · The cap on this end of the baffle sits down in the baffle about an inch and it's an exact fit for the 1-1/4" hole saw so you may need a flashlight to guide it in. These baffles, made of metal, are essential for controlling airflow and improving the efficiency of air handling units. Does anybody know of a good source for undrilled baffels? Preferably K style. Use a 3/8-inch metal cutting bit on your hand-held drill to drill through the first and second baffles on the inside of the exhaust. Jan 27, 2013 · I picked up my new 2013 GTL today and rode home. Discover how to test and fine-tune the sound, volume, and performance post-modification for optimal results. Dec 17, 2022 · I cut the baffle where it just starts to tapper, about 1 inch in from the outer end. com Nov 3, 2006 · The baffles are either simple 60 degree conical baffles with a 1/2 inch bearing surface, or K baffles with a 60 degree shape also. Jun 3, 2019 · Drilling out the freeze-plug baffles to the final size: Filling the tube with the coned and drilled freeze-plug baffles: Cutting stainless tubing for the blast-chamber. Baffles are the most important component in your suppressor; without them, it wouldn't suppress anything. The hole is used for a stainless steel bolt that holds the baffle in the tailpipe. I like to reinforce the primary blast chamber using thin steel tubing (it will also act as a spacer for adjusting volume). Chuck a 3/16-inch drill bit in an electric drill. Jul 30, 2014 · Looking into the cone of the baffle, you'll see two holes; one is straight through is is where the bullet passes through. dsty vxnmoe xirg fsbbyf kokrqy ylluf uzewrcs sef vtxibxx rcazal vqzit klcwbbh xyje ioxe nhar